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Viscose

BeautyBreathableCelliant ViscoseLenzing EcoVeroLightweightTextilesViscose

WHAT WE SAY:

Viscose is the perfect low-cost alternative to silk and an ideal natural substitute for polyester - or it should be.

But the pollution and deforestation associated with its production have damaged its reputation. You will need to work to ensure you are sourcing responsibly produced viscose, but thanks to a host of producers innovating clean, closed-loop production processes, we are on the cusp of a whole new era of safe and responsible viscose.

White viscose threads / Source: Shutterstock

WHAT IS VISCOSE?

  • Viscose is a semi-synthetic fibre made from wood pulp, which was initially produced as a cheaper substitute for silk.
  • Patented in the 1890s, viscose has a long history within the textile sector and is currently the fourth most commonly produced fibre globally.
  • The material sits under the umbrella of man-made cellulosic fibres (MMCFs), representing an 80% market share of the sector, with a production volume of approximately 5.2 million tonnes in 2020.
  • Many of its properties echo cotton; it is breathable, colour-fast, absorbent and lightweight. But while it performs like cotton, it has a drape and luster, which is similar to silk, giving it a premium feel but at a lower price point.
  • Viscose is primarily used for apparel, but other applications include: carpets, upholstery and industrial textiles. It is also used in the disposable wipes industry.
  • As it is naturally sourced, viscose is biodegradable, subject to finishes and blends. All white Lenzing viscose and Birla viscose, two of the foremost products on the market, are both certified as compostable.

KEY PROPERTIES:

  • Breathable
  • Lightweight

INDUSTRY:

  • Beauty
  • Textiles

AVAILABILITY:

Mass Market


DIVE DEEPER:

  • Viscose is made from Cellulose, a starch-like carbohydrate which is generally sourced from the pulp of trees, such as eucalyptus, beech and Bamboo. After being debarked, logs are chipped then dissolved chemically, which is what gives the material its semi-synthetic status. The resultant viscose pulp is passed through a spinneret to create filaments, which are then spun into yarn and subsequently knitted or woven into viscose fabric.
  • Chemicals used in the production of viscose include: sodium hydroxide, carbon disulphide, sulphuric acid, sodium sulfate and zinc sulfate. Chemical reactions during processing can cause carbon disulphide and hydrogen disulphide to be released at a rate of 20-30 grams for every kilogram of viscose produced. When not managed responsibly, the chemicals can severely impact the health of workers and the local community, as well as polluting the surrounding environment.
  • Pollution is not a given in the production of viscose, which can be manufactured in a closed-loop system, which avoids such hazards and pollution by capturing the chemicals for re-use and preventing them from entering the waste stream.
  • It is estimated that approximately 200 million trees, including those from ancient and endangered forests, are used to produce MMCFs each year.
  • Sourcing certifications, such as FSC and PEFC are utilised to ensure responsible forestry. The market share of FSC and/or PEFC-certified MMCFs increased to around 55%-60% of all MMCFs in 2020.
  • Canopy’s Hot Button Ranking is observed as a leading assessment of environmental risk levels. A ‘green shirt’ ranking is considered the lowest risk and currently over half the global viscose supply qualifies for the ranking.
  • The leading producers of viscose are Lenzing AG and Aditya Birla Group; while approximately 60% of viscose is produced in China.
  • In 2018, Birla Cellulose began to implement closed-loop technologies at all of its MMCF manufacturing facilities. In its 2020-21 sustainability report, the company claims three out of seven of its MMCF manufacturing sites are EU BAT (Best Available Techniques) compliant. It has a goal of full compliance by 2022. Lenzing has also committed to closed-loop production, according to EU BAT standards, recovering, converting and returning carbon bisulfide and hydrogen sulfide back to the production process.
  • Enka, who supplies viscose to Stella McCartney, sources its pulp from Domsjö Fabriker in Sweden, the world’s only closed-loop bleach plant without any emissions. Its viscose received the Cradle to Cradle Product Innovation Institute’s Gold Material Health Certificate.
  • Further standards and certifications, which viscose producers and suppliers are incorporating into their processes include: ZDHC MMCF Guidelines, EU Eco Label, STeP by Oeko-Tex and Bluesign.

KEY FACTS:

60%

Approximately 60% of viscose is produced in China.

80%

Viscose represents 80% of the MMCF market, with a production volume of approximately 5.2 million tonnes in 2020.

200 million

It is estimated that approximately 200 million trees, including those from ancient and endangered forests, are used to produce MMCFs each year.

Key Questions to Ask:

Can you trace your supply chain?

When sourcing viscose, you need to know where the wood comes from and is it certified FSC or PEFC? What happens to its waste water and is it produced in a closed loop system? How are the production facilities powered? Canopystyle’s Next Generation Vision for Viscose, and Changing Market Foundation’s Roadmap Towards Responsible Viscose and Modal Fibre Manufacturing are useful guides in this area.

Are you blending your fibres?

Viscose is biodegradable until synthetic blends are in the mix. Consider how you can design ease and comfort into your garments, without resorting to plastic-based stretch fibres.

Are there tree-free sources of cellulose that you could use?

Less than 1% of MMCF is currently made from recycled or alternative feedstocks, but given the huge volumes of cellulose-rich textile waste produced each year, it is an area of innovation well worth watching closely. Novel fibre producers, such as InfinnaRenewcellEvrnu and Texloop, are all making fibres from various sources of textile waste.

How will you ensure your fibre is circular?

Biodegradation and composting facilities are generally limited to food waste collections, if they are available at all. Consumer education about how they can responsibly dispose of worn-out clothes or used wipes, is vital to divert material from landfill. For maximum fibre efficiency, could you offer and incentivise take-back logistics for non-disposable items?

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