Search
GET STARTED Login Dark Light
Dark Light

Paper

Albéa Paper PalettesBagasseBambooBeautyCelluloseCompostableCottonFibreFormFlexi-HexFlexibleFood & BeverageFood GradeFreezer SafeGlassineHempLifeSpan Performance PaperLightweightMicrowave SafeMohawk RenewalPackagingPaperRecyclableSealableSylvictaTextilesUpcycledVela Paper Poly Bags

WHAT WE SAY:

Though paper has always been a much-loved material, the move towards plastic-free design is making it more popular than ever.

Competing with technologically advanced materials engineered from seaweed, plant proteins and mycelium, this humble all-rounder is still a go-to material for companies and brands seeking a renewable substitution. Used in traditional formats and subject to exciting innovations, paper’s versatility and recyclability puts it at the top of the materials pile time and time again.

Selection of coloured paper / Source: G.F Smith

WHAT IS PAPER?

  • Paper is a sheet material made from Cellulose, which has been manufactured and used for millennia.
  • Cellulose for paper is typically derived from wood pulp, however it can also be sourced ‘tree-less,’ from materials such as Cotton, Hemp, flax, Bamboo and Bagasse.
  • To make paper from wood-derived cellulose, wood is generally pulped using a chemical process to separate the cellulose from lignin, which causes paper to discolour and become brittle. The pulp is then sprayed onto mesh screens to make layered sheets and the water is removed using pressure and drying.
  • Paper can be finished in a variety of different manners. Sizing makes paper more water-resistant and less absorbent, which helps to prevent ink bleeding. Coatings can be applied to add qualities, such as gloss, smoothness and moisture barriers, while calendering (feeding paper between moving, heated rollers) can improve the surface and add shine.
  • The variety of finishes means paper products can be produced in a range of weights, colours, textures and finishes.
  • Its natural, cellulosic feedstock makes paper biodegradable and compostable. It also has high recycling efficiency rates globally.
  • Applications for paper are almost endless, including printing, packaging, decoration, cleaning, beauty, wrapping, insulation and display.

KEY PROPERTIES:

  • Compostable
  • Flexible
  • Food Grade
  • Freezer Safe
  • Lightweight
  • Microwave Safe
  • Recyclable
  • Sealable
  • Upcycled

INDUSTRY:

  • Beauty
  • Food & Beverage
  • Packaging
  • Textiles

AVAILABILITY:

Mass Market


DIVE DEEPER:

  • The introduction of paper-making from pulp is attributed to Cai Lun in China, 105 CE, although evidence of paper-like materials goes back another two to three hundred years.
  • Today, the pulp and paper industry is one of the largest in the world. Global production of paper and paperboard totals over 400 million metric tons each year, with packaging paper and board representing the highest demand. Due to China’s high output, producing 117 million metric tons in 2020, Asia has a 49% market share of global paper production.
  • According to WWF, pulp and paper accounts for 13-15% of all wood consumption and between 33-40% of all industrial wood traded globally. Traditionally softwood trees are preferred for paper-making due to their longer fibres which, when processed, make stronger paper.
  • The pulp required for the paper-making process is created by either chemically or mechanically softening the fibres. Chemical pulping produces paper free from lignin (known as wood-free paper), while mechanically pulped paper will still contain lignin which compromises the quality and longevity of the paper product. Newspaper is a key example of paper which contains lignin.
  • The energy requirements of each process vary greatly, though mechanical pulping is generally the most intensive of the two due to the heavy machinery required. However, while paper and paperboard output increased by 0.3% per year between 2010 and 2019, final energy use grew on average 0.1% annually, demonstrating a rise in efficiency.
  • Paper can be supplied either bleached, unbleached or coloured with dyes or pigments. Each additional process the paper undergoes increases the potential environmental impact of the product, through potential effluent discharge and emissions.
  • Unlike plastic, the feedstocks for paper are renewable, but there are potential environmental impacts to be aware of. Deforestation, water usage and dioxin release are all environmental concerns associated with the paper industry.
  • As with energy efficiency, other associated impacts have lessened as manufacturing has improved. According to the National Council for Air and Stream Improvement, there was an 81% reduction in wastewater at pulp and paper mills in the US between 1959 and 2017. Meanwhile recycling causes 35% less water pollution and 74% less air pollution compared to making new paper. It also uses 40% less energy.
  • Both paper and plastic are technically recyclable materials, however recycling rates for paper far outstrip those of plastic. In the US, 68% of paper and paperboard is recycled compared to 5% of plastic. In Europe, the paper recycling rate is 85% compared to a rate of 30% for plastic and in Asia plastic recycling varies from 5-25%, while paper recycling spans from 30-60%. Paper can be recycled five to seven times.
  • High recycling rates provide high volumes of raw recycled material. In the UK, over 70% of the fibre used to manufacture paper and paperboard is recycled.
  • Easy access to recycling facilities and environmental concerns about single-use plastic have seen paper innovations trending upwards. Vela uses paper for its polybag alternative, Amcor has created paper-based confectionery wrappers and Albea has created 100% FSC-certified cardboard makeup palettes. Paper is also increasingly replacing plastic at events, thanks to manufacturers like MM Kotkamills.

KEY FACTS:

68%

Paper recycling rates in the US are 68%, compared to just 5% for plastic.

400mn MT

Global production of paper and paperboard totals over 400 million metric tons each year.

49%

Asia has a 49% market share of global paper production.


Key Questions to Ask:

Can you go recycled?

Virgin paper manufacturing has a higher environmental footprint. Can you capitalise high recycling rates and turn waste into a low-impact, high-value resource?

Where is your pulp sourced from?

Logging is a magnet for illegal practices, which harm the environment. Certifications, such as FSC and PEFC help ensure traceability, responsible forestry and commitments to improve source forests.

Can the paper be successfully de-inked?

For printed paper to be recycled, it must go through a de-inking process but some inks, such as UV cured inks (for spot UV and varnish) and liquid toner inks (such as HP Indigo Inks) are unsuitable for de-inking, meaning the product cannot be recycled. Be sure to check your printing process supports the best end-of-life opportunities for your product.

Can you go chlorine-free?

Ask your supplier about the use of chlorine within the print process, as it is known to create by-products such as dioxins. Chlorine-free paper is generally classified as totally chlorine-free (TCF) or elementally chlorine-free (ECF). ECF paper may still contain chlorine derivatives, while TCF papers are produced using non-chlorine agents, such as oxygen or peroxide.

Is the paper definitely plastic-free?

Watch out for synthetic papers, which are polymer-based but can be classed as papers by manufacturers. The labelling of synthetic papers can be misleading, as they are often categorised as ‘tree-free’ paper along with natural pulp papers made from hemp and cotton. They are typically used in food, drinks and pharmaceutical industries.


MEET THE MAKERS:

YOU MIGHT ALSO LIKE: