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Nullarbor Fibre

Close-up of Nanollose garment / Source: Nanollose
BreathableCelluloseLyocellNullarbor FibreOceaniaOdour ResistantRegenerativeStrongTextiles

WHAT WE SAY:

While we are big fans of natural fibres as an alternative to synthetics, the biotech revolution means we are on the cusp of a potentially exciting new era – where raw materials can be ‘grown’ exponentially faster than before, using natural processes and with radically fewer resources.

Nanollose’s Nullarbor is one example – a tree-free lyocell fibre, made from food waste. And while to date, the company has only produced a single prototype garment, this is certainly a fibre to watch closely.

Nullarbor Fibre

WHAT IS NULLARBOR FIBRE?

  • Nullarbor Fibre is a high-tenacity tree-free Lyocell fibre for use in textiles, made from microbial Cellulose derived from leftovers like coconut waste.
  • Nullarbor has been developed by Australian biotech startup Nanollose, which creates new products using microbial cellulose, produced by fermenting industrial organic and agricultural waste.
  • Nullarbor has been successfully spun into yarn and fabric before being made into an experimental finished garment using zero-waste 3D knitting technology.
  • The fibre can be spun using existing production infrastructure.

KEY PROPERTIES:

  • Breathable
  • Odour Resistant
  • Regenerative
  • Strong

INDUSTRY:

  • Textiles

AVAILABILITY:

Partner Trials


DIVE DEEPER:

  • Viscose (rayon) has become a popular alternative to polyester and nylon, with lyocell being especially favoured as it uses the non-toxic N-Methylmorpholine N-oxide (NMMO) organic solvent in a closed-loop system, rather than the sodium hydroxide used in viscose.
  • Lyocell is usually made from wood pulp, which means chopping down and processing trees that would otherwise be sequestering carbon dioxide from the atmosphere, as well as the risk of encouraging deforestation. This has led to the search for alternative sources of cellulose.
  • To make Nullarbor, industrial organic waste (initially coconut waste) is fermented with microbes to form tree-free cellulose in just three weeks.
  • This material is separated, washed and dried to become Nullarbor Fibre. The fibres are then spun into yarn, using existing production facilities, before being knitted or weaved into clothing.
  • Nanollose’s first pilot production, in association with Birla Cellulose, took place in February 2022. The company produced 250 kilograms of Nullarbor-20 Forest-Friendly fibre, which was made from a blend of 20% microbial cellulose and 80% conventional wood pulp.
  • While it is not yet commercially available, Nullarbor Fibre has been successfully spun into yarn and fabric. The first Nullarbor garment made completely from microbial cellulose was designed by ethical womenswear fashion designer Lee Mathews and unveiled at the Copenhagen Global Fashion Summit in June 2022.
  • Nanollose states that Nullarbor is 100% biodegradable, but does not make any claims about the compostability of the fabric.
  • As well as its collaboration with Birla Cellulose, Nanollose entered into a Memorandum of Understanding with Inditex, in May 2022, to supply the fashion giant with samples of its tree-free lyocell fibre for testing and evaluation.
Model wearing Nanollose textile / Source: Nanollose
Close-up of Nanollose, Nullarbor garment tag / Source: Nanollose

KEY FACTS:

250kg

The first pilot production, in February 2022, produced 250 kilograms of Nullarbor-20 Forest-Friendly fibre.

20%

The pilot run was made from a blend of 20% microbial cellulose and 80% conventional wood pulp.


Key Questions to Ask:

Is Nullarbor too experimental a fibre to consider at this stage?

Nullarbor offers great promise – a strong, plastic-free fibre made from waste feedstock. But it’s not yet commercially available, and while the creation of a sweater made entirely from microbial cellulose is a powerful story, a one-off piece for a fashion summit suggests that widespread availability is still some way off. With that said, Nanollose has ambitious growth targets and its partnerships with major players like Birla Cellulose and Inditex show its potential.

Is Nullarbor suited to your needs?

Nanollose has variously described its innovative fabric as stronger and finer than lyocell, but further details are scarce. Lyocell is traditionally lightweight, soft, strong, tear resistant, breathable and moisture wicking, but you should confirm that Nullarbor retains these attributes, despite its coconut waste origins. Pure lyocell can also be delicate and crease easily, with demanding care instructions.

What is the cost premium of Nullarbor?

At this stage, there isn’t a fixed price point or even price prediction for Nullarbor. While traditional lyocell has a price premium on cotton and synthetics it still remains affordable, and the high yield of microbial cellulose suggests that it could have a competitive cost once scale is reached. The fact that it can be retrofitted for existing textile manufacturing equipment is also encouraging. Furthermore, Nanollose reports that it expects textile producers to be able to appeal to different segments by using varying blends of different fibres – in which case, it is important to always consider how these blends will impact your product’s end-of-life.

What is Nullarbor’s carbon footprint?

While Nullarbor’s production process reduces land and water requirements, the process for making lyocell can be energy intensive. Finding producers who use renewable energy sources, or at the very least transparency on the carbon footprint of the finished fibre, would allow designers and consumers to fairly weigh up the environmental impact of the product. While it uses wood sources, True Carbon Zero Lyocell from Lenzing may be an attractive alternative.

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