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Cotton

Abrasion-ResistantBeautyBreathableCelluloseCirCotCirculoseClarusCottonGood Earth CottonHypoallergenicLightweightMohawk RenewalOdour ResistantPackagingPaperRecyclableStrongTencel RefibraTexloop RCOTTextiles

WHAT WE SAY:

Cotton is one of our oldest fibres, used across the globe for millennia. With almost endless applications, cotton should represent the gold standard for natural fibres, but its reputation has been tarnished by misinformation (much of it from producers or users of synthetics).

There is plenty of cotton that is not sustainably or ethically produced, but there is also cotton whose production regenerates both the environment and farming communities. It is your responsibility to help support these ‘good’ producers and reject the false prophets promoting synthetics. Soft, versatile, natural and abundant, cotton needs to play as big a role in our collective future as it has in our past. It is time to separate fact from fiction because cotton is essential to a plastic-free fashion industry.

A farmer harvesting raw cotton / Source: Shutterstock

WHAT IS COTTON?

  • Cotton is a soft, plain white, staple fibre composed mainly of Cellulose, which has been cultivated for thousands of years.
  • It grows from the Gossypium genus inside a boll, developing fluffy fibres which are picked either by hand or mechanically.
  • Harvested cotton is sorted into fibre lengths and sent through a cotton gin to remove debris. A carding machine further cleans the cotton and forms it into long, untwisted strands. It is then spun to create yarn.
  • Due to its high cellulose content, cotton is durable. It is also breathable, absorbent, soft, anti-static and holds dye well.
  • The applications for cotton include denim, corduroy, canvas, flannel, jersey, lawn, poplin and gauze across sectors such as fashion, homeware, activewear, underwear, outdoor and beauty.

KEY PROPERTIES:

  • Abrasion-Resistant
  • Breathable
  • Hypoallergenic
  • Lightweight
  • Odour Resistant
  • Recyclable
  • Strong

INDUSTRY:

  • Beauty
  • Packaging
  • Textiles

AVAILABILITY:

Mass Market


DIVE DEEPER:

  • Cotton represents 80% of the natural fibre market and 24.2% of global fibre production, making it the second most commonly produced fibre after polyester (which is of course plastic polymers).
  • Cotton is grown on six continents – China and India alternate as the largest global cotton producers, delivering over six million tonnes each annually. Other leading cotton-producing regions include the United States, Brazil, Pakistan and Uzbekistan.
  • Four different types of cotton are grown commercially: Upland cotton, extra-long staple cotton (the umbrella under which Pima and Egyptian cotton sit), tree cotton and Levant cotton. Upland cotton accounts for most cotton produced, with a 90% market share.
  • In recent years, cotton has been criticised for being a “thirsty crop”, consuming 20,000 litres of water per kilogram of fibre and 25% of the world’s insecticides. A report by the Transformers Foundation cites data from the International Cotton Advisory Committee, which states cotton uses 1,931 litres of irrigation water – known as blue water – on average to produce one kilogram of lint. It also states that, globally, cotton uses 6,003 litres of rainwater – known as green water – on average to produce one kilogram of lint. However, these numbers do not factor in water used during the manufacture of a garment and do not illustrate differences in agricultural and irrigation techniques, climate and levels of rainfall.
  • Farmers in the west of the US, for instance, can use up to 13 times more irrigated water per kilogram of cotton than farmers in the southeast, so each farm should be treated as a separate entity. This applies to pesticide use and agricultural practices too.
  • The percentage of preferred cotton fibre production, which includes ABRAPA, BCI, Fairtrade Organic, In-Conversion Cotton, REEL Cotton, Regenerative Organic Certified and the U.S. Cotton Trust Protocol, has grown from 5% (1,371 of 27,979 tonnes) in 2012-13 to 30% (7,759 of 26,245 tonnes) in 2019-20.
  • Cotton categorised as organic currently represents less than 1% of overall cotton production. Organic farming can promote the use of techniques such as crop rotation and green manures, with an emphasis on soil health and biodiversity. It also eliminates the use of synthetic pesticides, herbicides and GMOs. Used without protective equipment and precise application, pesticides can cause harm to farmers and nature, particularly broad-spectrum pesticides and those which are persistent in the environment. Organic pesticides can still be used in organic farming but they can also cause harm, such as contaminating soil and disrupting pollination.
  • Organic cotton is often attributed to a huge reduction in water use. But again, this should be measured on a farm-by-farm basis, as the data sources for generic comparative figures do not stand up to scrutiny.
  • Cotton linter, the short fuzzy fibres which are left on the cotton seed, is created during cotton production. Often used for Paper products and industrial applications, companies such as Asahi Kasei, Georgia Pacific Cellulose and Jilin Chemical Fiber Co. are beginning to use it as feedstocks for MMCFs due to its high cellulose content.
  • Unlike synthetics such as polyester, cotton in its natural state is biodegradable. And thanks to developments in technology, cotton fabric can also be recycled – a point which is often given in favour of synthetics. Recycled cotton has an estimated market share of just 0.96%. But research shows that 24% of consumers are willing to pay more for clothing that is labeled as recycled – something that startups such as Renewcell, Infinited Fiber Company, Circular Systems and others are betting on.

KEY FACTS:

80%

Cotton represents 80% of the natural fibre market and 24.2% of global fibre production

6mn tns

China and India alternate as the largest global cotton producers, delivering over six million tonnes each annually

90%

Upland cotton accounts for most cotton produced, with a 90% market share


Key Questions to Ask:

Do you know where your cotton is sourced and how it's grown?

Due to the wide variance within cotton agriculture, tracing your supply back to the farm is imperative for ensuring your cotton is grown in a sustainable and responsible manner. Beyond organic, consider sourcing regenerative cotton, which aims to have a positive impact.

How are you treating your fibre or fabric?

Dyeing and finishing can introduce a litany of environmental impacts. Fashion for Good’s D(R)YE and Alchemie’s waterless smart dyeing provide avenues for low-impact processing.

How durable are your garments?

The ultimate metric of a garment’s impact isn’t defined during its production, but its life. Simply put, the longer an item is in circulation, the more sustainable it is. Your business model and marketing should continually emphasise the inherent value of your products and promote their long-term use.

Can you facilitate end-of-life take-backs?

Although cotton is technically biodegradable, landfill conditions hamper biodegradation. Do you have the capability to recapture what you produce at the end-of-life for reuse or recycling? Or could you partner with an existing company?

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