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Clarus

Close-up of Clarus / Source: Natural Fiber Welding
Abrasion-ResistantBreathableClarusCompostableCottonHempMoisture BarrierNorth AmericaOdour ResistantRecyclableRecycledSilkStrongTextilesWool

WHAT WE SAY:

If you think you know what natural fibres can do, then get ready to think again. Originally funded and incubated by the US Department of Defense, Clarus is a game-changing innovation which sees "nature reformatted." 

The technology uses green chemistry and closed-loop processes to ‘weld’ natural fibres such as cotton, transforming their performance to match that of synthetic fibres. Quick-drying, moisture-wicking, pill-resistant – all while remaining 100% circular, as nature intended. So the next time someone tells you that you ‘need’ to use synthetics for performance reasons, tell them about Clarus.

Clarus

WHAT IS CLARUS?

  • Clarus is a technology platform from Natural Fibre Welding (NFW) that can give both virgin and recycled natural fibres synthetic-like performance qualities, such as increased strength, quicker drying and enhanced moisture-wicking properties.
  • NFW’s process uses liquid salts to ‘weld’ low-grade natural fibres to make them longer and stronger.
  • Clarus is a fibre agnostic technology. It is currently used for Cotton, but the company reports that it can transform any natural fibre, such as Hemp, Silk, Wool and flax.
  • Ralph Lauren collaborated with NFW to launch the RLX Clarus Polo Shirt at the 2022 Australian Open tennis tournament.

KEY PROPERTIES:

  • Abrasion-Resistant
  • Breathable
  • Compostable
  • Moisture Barrier
  • Odour Resistant
  • Recyclable
  • Recycled
  • Strong

INDUSTRY:

  • Textiles

AVAILABILITY:

Commercially Available


DIVE DEEPER:

  • Natural fibres like cotton and wool are better for the environment than their synthetic successors like polyester and acrylic, but often can’t match their performance qualities when it comes to moisture management and durability.
  • Clarus from NFW uses ionic liquids to swell, mobilise and reconstruct cellulosic bonds at the molecular level in the cell walls of natural fibres to create stronger, more durable and functional yarns and fabrics.
  • The salts are then removed and recaptured for reuse in a closed-loop process, leaving only the original natural fibre behind with new performance characteristics.
  • Clarus can be used with virgin materials as well as short-fibered, mechanically recycled cotton, which is usually unsuitable for clothing and instead often downcycled into building insulation.
  • NFW can adjust its patented processes for different end use cases, depending on a brand’s needs.
  • NFW does not hold any formal compostability certifications for its Clarus cotton, however, as a 100% plant-based fibre, garments will break down into nutrients and not shed or degrade into microplastics if disposed of at end-of-life.
  • Before its commercial launch, NFW and Ralph Lauren used Clarus cotton in the official Team USA closing ceremony parade uniforms at the 2020 Olympics and Paralympics.
Microscopic cross-section of cotton yarn after Clarus fibre welding / Source: Natural Fiber Welding
Close-up of Clarus and other materials / Source: Natural Fiber Welding

KEY FACTS:

$85mn

NFW's Series B funding round raised USD 85 million

100%

Clarus is made from 100% natural sources


Key Questions to Ask:

Can you get your hands on Clarus?

Unfortunately, this isn’t a fibre you can just order online – Ralph Lauren invested in NFW in both its 2020 and 2022 funding rounds, showing its patience and commitment. Currently, NFW asks designers and manufacturers to join a customer waitlist, meaning if you need to go to market quickly, you may not be able to use Clarus. However, NFW’s USD 85 million Series B means the brand will scale its production capabilities.

Can Clarus fibres be blended with other fabrics in the same way as regular cotton?

While some designers will want to use 100% pure Clarus cotton (or another fibre), depending on your end use, you may wish to blend the enhanced fibres with other materials. NFW claims that its welding process can be tailored to brand partners’ requirements, but you should confirm whether your designs are suitable for Clarus fibres.

What is the origin of the cotton used in Clarus, as well as its carbon and water footprint?

Ralph Lauren does not give details as to the cotton used in its RLX Clarus polo, but not all cotton is created equal – the volume and nature of water and pesticide use varies hugely – from regenerative organic cotton to best-in-class brands like Good Earth Cotton. More exciting are NFW’s claims that its Clarus platform can also enhance recycled fibres, given the huge volumes of cotton textile waste produced each year.

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